clinker is first passed through a crusher and then transferred to the correspondin g silo. During clinker cooling, a heat exchange occurs be tween the solid material and verti-
WhatsApp: +86 18221755073
The clinker discharged from the rotary kiln enters the rotary cooler and is rapidly quenched with water from 1,400°C to 600°C. The clinker subsequently passes through the roll crusher, which produces grain sizes < 50 mm. Finish cooling from 600°C to the ultimate temperature of approx. 100°C is performed on the vibrating grate with air.
WhatsApp: +86 18221755073
The POLYTRACK® clinker cooler is a combination of a static, horizontal aeration floor and an above-floor clinker conveying ... Thanks to the intermediate crusher, the cooling process on the second grate is optimised, reducing the ultimate clinker temperature and thus also producing higher cooler exhaust air temperatures. These
WhatsApp: +86 18221755073
The clinker particles, which are first sent to the isokinetic inlet from the kiln, are cooled up to 65 ° C + ambient temperature in the cooling equipment operating with the sudden cooling principle. The reason for the cooling equipment to operate with the sudden cooling principle is to provide the appropriate phase composition of the clinker ...
WhatsApp: +86 18221755073
The kiln operator has basically two control variables for accomplishing the above-mentioned objectives: the speed of the bed grates which alters the clinker …
WhatsApp: +86 18221755073
This is done either by means of a conventional clinker breaker (Fig. 21) at the discharge of the cooler or by means of a modem roll crusher (Fig. 22) at either a mid-cooler or end-cooler position. Though roller breakers …
WhatsApp: +86 18221755073
Integrated roller crusher The efficient polytrack ® roll crusher can be installed at the cooler discharge as an end crusher or as a cooled intermediate crusher. This serves to increase the temperature of the midair tapping for more efficient waste heat recovery, and to minimize the clinker end temperature to meet the demands of the down -
WhatsApp: +86 18221755073
3- Clinker Crusher. Introduction:-At the discharge end, the cooler is fitted with clinker crusher to break over sized particles of clinker or pieces of coating which; Attribute to kiln upset conditions . N.B. Some grate coolers specially combined cooler with 3 grates, ...
WhatsApp: +86 18221755073
Komponen hammer crusher di clinker cooler berdasarkan standard yang ada biaa menggunakan besi tuang putih (white cast iron) sesuai standard ASTM A532. Tabel 4.2 Hasil Uji Komposisi Kimia Unsur Fe Balance Balance Balance Balance (71) BAB IV ...
WhatsApp: +86 18221755073
Clinker cooler and dryer. Clinker cooler and dryer are two necessary parts of cement clinker production. The dryer produced by AGICO can apply for various raw materials and easy to adjust. During the operation, the dryer supplies heat stably, ensures the drying quality and cement quality. The cement cooler is also used for clinker …
WhatsApp: +86 18221755073
After operating the only two-layer cooler ever successfully commissioned, the German cement producer Phoenix Zement decided to install the polytrack® eco clinker cooler at its Beckum plant. Thanks to great team effort, the eco cooler was installed during the winter shutdown in January 2022, and started up smoothly at the end of February.
WhatsApp: +86 18221755073
AGICO Cement Plant Spare Parts and Steel Castings. AGICO Cement has the ability to produce and process various steel castings, and can manufacture full range of cement plant spare parts according to the drawings, including clinker cooler spare parts, crusher spare parts, ball mill spare parts, kiln spare parts,vertical roller mill parts, Conveyor parts etc.
WhatsApp: +86 18221755073
Fons Technology, established in 1985, is a subsidiary of Dal Group. Fons Technology operates to produce high efficiency clinker coolers and crushers in the world cement market and to develop innovations in cement and mineral production technologies in order to overcome the problems that cause stop / work interruptions in related equipment and …
WhatsApp: +86 18221755073
The HRB is the default clinker crusher type with our Cross-Bar® cooler. Because you can choose the number of rollers and the width of the HRB, it can be retrofitted to any existing cooler models and is easy to fit to coolers of all sizes. In addition, we offer a mid-cooler option for those processes prone to high boulder build-up.
WhatsApp: +86 18221755073
A set of different parameters such as different cooling gas compositions, mass and gas load, operating modes of the grate cooler (bed velocity) were investigated to evaluate the process reliability including the cooling curve and sealing efficiency. Clinker samples produced from the prototype were characterised with regard to the mineralogical ...
WhatsApp: +86 18221755073
The latest generation clinker cooler of Sinoma-tec has the characteristics of "Three high and one low", i.e. high cooling efficiency, High transmission efficiency and high operation rate, super low wear. ... roller crusher in the middle, large clinker pieces or chunks from fallen kiln coating can continueMore ...
WhatsApp: +86 18221755073
Hammer Crusher merupakan salah satu komponen utama di dalam clinker cooler. Hammer Crusher adalah alat untuk menghancur terak (clinker) yang telah mendingin, dengan tujuan untuk mereduksi ukuran dari terak tersebut. Hammer crusher mengalami keausan yang menyebabkan umur pakainnya tidak sesuai dengan pemakaian idealnya.
WhatsApp: +86 18221755073
Especially for the white cement production process, thyssenkrupp Industrial Solutions developed the twin cooler, consisting of rotary cooler, roll crusher and vibrating grate.
WhatsApp: +86 18221755073
journey to the hammer crusher, the clinker is cooled by the (f) fan under the crossbar and the hot air in the clinker cooler exits through the (d) exhaust duct, then the clinker is crushed by the hammer crusher into a larger size. small [2]. Figure 1: Clinker cooler components [2] A hammer crusher is a grinding tool that has a rotating
WhatsApp: +86 18221755073
Working principle of rotary cooler. Cooler is a kind of refrigeration equipment that is realized by vapor-compression or absorption cycle, the liquid can flow through the heat exchanger to reach for the purpose of the cooling air or equipment, high-temperature clinker enter into the cooler from the feeding device, cooler rotate to drive sufficient …
WhatsApp: +86 18221755073
Each clinker cooler is equipped with a crusher. Hammer crushers are no longer up-to-date because they generate a lot of dust, put a corresponding strain on the filter, have a high level of wear and tear and cannot process larger chunks. The roller crusher is a robust and reliable machine. The centerpiece are the crushing rings with asymmetrical ...
WhatsApp: +86 18221755073
Roll Crusher; KIDS® KIDS 4.0; Movable Segments; Preheater . Cyclone Design; Calciner Technology; Kiln and Dryer . Kiln Drive; Radial Rollers; Hydraulic Thrust Roller; Kiln Outlet Seal; ... From clinker cooler retrofits to kiln upgrades and complete greenfield pyro lines, we offer what it takes to build and operate profitable cement plants.
WhatsApp: +86 18221755073
Claudius Peters Projects is headquartered in Buxtehude, Hamburg with regional offices in the Americas, Europe, China and the Far East. Claudius Peters stockyards, pneumatic conveyors, silos, clinker coolers, grinding mills, and packing systems can be found in Cement, Coal, Alumina, and Gypsum plants across the globe.
WhatsApp: +86 18221755073
The clinker cooler, also known as grate cooler or cement cooler, it is a necessary equipment of cement clinker production.The clinker cooler is mainly used to cool and transport the cement clinker. At the same time, cement cooler also provide hot-air for rotary kiln and calciner, it is the main equipment of heat recovery for burning system.. …
WhatsApp: +86 18221755073
Clinker roller crushers are designed for crushing the clinker coming from end of the cooler. The equipment named as Roller Crusher consist of the housing, several rollers located inside the body, the motor, the gearbox and the housing and can be located in the middle or end of the cooler equipment.
WhatsApp: +86 18221755073
The rotary cooler is also called the clinker cooler, which is the important support equipment for cement rotary kiln. It is mainly used to cool the high-temperature clinker（1000-1200℃）discharged from the rotary kiln to …
WhatsApp: +86 18221755073
bed depth and clinker throughput are optimally controlled over the entire width of the cooler. Implemented for the first time in a clinker cooler, this solution provides the best …
WhatsApp: +86 18221755073
More than 40 years of designing clinker coolers and over 800 installations and engineering consulting relating to the manufacturing of clinker coolers worldwide, prove that the IKN Pendulum cooler is at the forefront of …
WhatsApp: +86 18221755073
In the production of cement clinker, temperatures in the rotary kiln reach 1,300 to 1,400°C. In order to be able to grind the clinker into cement products, it has to be cooled to below 100°C. In more than 130 cement plants worldwide this task is performed by a cooling system developed by thyssenkrupp – the polytrack ®.
WhatsApp: +86 18221755073
of the clinker bed and thus the clinker bed depth and clinker throughput are optimally controlled over the entire width of the cooler. Implemented for the first time in a clinker cooler, this solution provides the best pre-conditions for consistent and uniform cooling of all grain size fractions. Intermediate crusher concept
WhatsApp: +86 18221755073